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Studio Work Notes: Scroll Saw Uses
What a horrible thought! An electromechanical
device in such an ancient and honorable art as woodcut printmaking. Well...yeah!
I guess you won't like my upcoming Work Note on dremmel tool use either.
Pah!
The scroll saw can save some time and effort as well as help in achieving
some effects that would otherwise be p'ty near impossible. Okay, wouldn't
be impossible but would take a darned long time and I've got 1,000 Woodcuts
to make before I die.
Intro to scroll saw
That's
what a scroll saw looks like. It's just like a tiny band saw but much more
friendly to use. A couple of features of note:
- A scroll saw is very affordable, around $100 will get you a decent
one.
- Scroll saws have to be bolted down to the bench, so you will have
to make room in the studio for a permanent installation.
- Use of a thick pad under the saw is highly recommended to reduce
vibration and noise and for sanity's sake (and to avoid having to scrape
the cat off the ceiling after every use).
- Use safety goggles, I prefer my racquetball goggles but you can
use whatever you want.
- If you don't push, the thing don't cut! The blade basically just
goes up and down, cutting on the downstroke. Wood has to be pushed through
the blade in order to cut. This is very handy in tight cuts: you stop,
the thing stops, no slips, no runs, no errors.
- The saw dust can be gathered to make filler for your woodcutting
mistakes. Really.
- PLEASE PRACTICE first on a scrap piece of wood (if there were
such a thing!) before putting a $30 block of cherry wood to the blade.
Some Nifty Uses for the Scroll
Saw: 1. Clean
and Effortless Backgrounds 
For my vessel series, I like to have the pristine surface
of the paper contrast with the black images of the vessels themselves.
Cutting the background out of the printing image gives the print a perfectly
clean background without having to wipe roller marks clean every time.
An additional feature: larger prints such as The
Outsider (block pictured just above 12" x 24") are printed with a
press. Despite perfect carving and even planing, when printing with a
press some features of the background will emboss the paper. Cutting out
the background also avoids this problem.
The Outsider was printed with a registration board. For more information
on registration, see the Studio Work Notes
on Registration.
Wait! What about blocks with kento marks? Well, lookie below and
see the block for Dale Vuelta.
Some fancy scroll work, the kento marks are preserved but the background
is gone. Notice that to preserve the integrity of the block I had to
leave the background between the front vessels intact. Too much scroll
sawing and your block won't retain square anymore, giving you registration
problems.

2. Puzzle Prints
Puzzled? Puzzle prints are prints that have clear divisions among the
color areas.
The above print, Woodpeople, was first printed in a bright red on black
paper. The sections, indicated by the pencils were then separated and
inked separately in pink, light brown, and umber. I then assembled the
block at the printing board (I printed this by hand), then printed the
three colors of the second state together. You can click on the thumbnail
above to get the enlargement.
Here are the "seams" highlighted. It is IMPORTANT to saw your block
BEFORE printing the first state, even if you ink the whole thing the
same color. Otherwise, you run the risk of not being able to register
your second state. As thin as the scroll saw blade is, it will still
take out a milimiter or two of the wood where you cut it.
Yeah, I like the block better than the print too! One of my first
efforts...
3. Reduction and Other "Tricks"
With the Scroll Saw Trick #1
Let's say that you are working on a reduction block (what! don't know
what that is? CLICK HERE), and let's further
say that you take out a moon or a mountain before you really meant
to. Now you are two stages too late and you want to reprint that moon.
What to do?
Get a piece of wood, trace your original drawing on to the block. You
can easily do this by placing tracing paper on the current state and then
reversing the paper onto the block. Now cut out your little moon with
the handy scroll saw, cut out the missing moon space on your working block,
stick the new moon on the ol' block, level the whole thing, and presto!
You now have a trick up your sleeve to reprint areas of a reduction block
that have been...reduced.
NOTE: THAT NEVER HAPPENED TO ME! EVER!
Trick #2 (which also never happened to me)
Now
let's say that you are petting the cat and carving at the same time.
The phone RINGS!, da cat jumps, da knife slips... Happened to be a 12
mm clearing chisel and there goes half da head of the poor woman.
Never fear, scroll-saw-mama is here! You can easily use the scroll
saw to repair a block.
- First, find another block of the same wood and thickness.
- Second, place your working block on top of the other and masking
tape in place. An even better method is to rice paste the blocks together,
one on top of the other.
- Drill a tiny hole big enough for your scroll saw blade, which
ain't very big, on an area close to the mishap.
- Place the two blocks together on the saw, threading the saw
blade through your hole, and saw around the offending (or offended)
area to be replaced.
- Now release the cut blocks, discard the boo-booed piece, replace
with the matching new piece. Fill the gap with sawdust or woodfiller.
Kick the cat out of the studio and PAY ATTENTION! Proceed with re-drawing
and re-cutting the area.
Had fun? Me too. If
you have anymore tips and tricks for any of the methods sections, send
them to me! Full credit will be given to you and your closest relatives.
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